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Machined roller chain sprocket
Design & calculation

Roller chain sprocket calculator

Pick the chain standard, the pitch and the number of teeth: get every dimension you need to make or check the sprocket.

Chain parameters

Pick the chain and the number of teeth to calculate the sprocket.

1 Chain standardANSI (A series) is the American chain. ISO/DIN B series is the European chain. Same pitch, different roller and width.
Strands
Units
Sprocket preview
Chain
ANSI 40
Pitch
0.500 in
Roller Ø
0.312 in
Inner width
0.309 in
DpDeDf

ISO 606 tooth form with true arcs, in mm, ready for plasma, laser, waterjet or CAD. Includes a 15 mm bore.

Sprocket 1/2" x 5/16" · N20

ANSI B29.1 · ANSI 40 (08A)

Diameters

in
Pitch diameterDp
3.196
Outside diameter (turned)De
3.457
Standard OD min / max
3.344 – 3.509
Bottom diameterDf
2.884
Tooth angle
18.00°

Inspection

in
Caliper diameter (even N = bottom dia.)Mc
2.884
Measurement over pins Ø 0.312MR
3.508

Even N: measure root to root across opposite teeth.

MR

Tooth width

in
Tooth width (per strand)bf1
0.287
Tooth side chamferba
0.065
Tooth side radiusrx
0.500

Tooth form (ISO 606)

in
Roller seating radiusri
0.157 – 0.163
Tooth flank radiusre
0.823 – 1.447
Roller seating angleα
115.50° – 135.50°

Hub

in
Max hub diameterDg máx
2.633

Stock material (steel)

Cut Ø (bar or plate)
3.575 in
Cut length / thickness
1.299 in
Stock weight
1.68 kg
Approx. finished weight
0.81 kg

Density 7.85 kg/dm³. Finished weight is approximate (useful for freight or heat-treat quotes).

Dimensions calculated with the ISO 606 and ANSI B29.1 formulas. Check against the actual chain before manufacturing; manufacturers may use their own tolerances.

How many links does the chain need?Get the chain length, the exact center distance, the ratio and the RPM of your drive.
Chain length calculator →
From the shop floor

Real parts made in a machine shop

Custom sprockets, shafts and gears: from the calculation to the lathe and the machining center.

Sprockets mounted on a shaft
Sprockets mounted on a shaft
Simplex roller chain sprocket
Simplex roller chain sprocket
Spur gears
Spur gears
Painted shaft with sprockets
Painted shaft with sprockets
Turning the hub
Turning the hub
Machining on a CNC center
Machining on a CNC center

Frequently asked questions

What is the difference between ANSI and ISO (European) roller chain?

For the same pitch, the roller and the inner width change. At 1/2" pitch, ANSI 40 has a 0.312" (7.92 mm) roller while the European 08B has 0.335" (8.51 mm). That is why the bottom diameter and tooth width differ: a sprocket cut for one does not always run well with the other.

How is the sprocket pitch diameter calculated?

PD = pitch ÷ sin(180° ÷ N). It is the circle on which the chain roller centers sit.

How do I measure a sprocket with an odd number of teeth?

With an odd tooth count no two teeth are opposite, so a caliper does not read the bottom diameter directly. The calculator gives the corrected caliper diameter: PD · cos(90° ÷ N) − roller Ø.

Does it work for plate wheels without a hub?

Yes: untick “Sprocket with hub” and the calculator uses the tooth width for stock size and weight.